Steam Boilers Are An Integral Part Of Industries - Know Why!



Hospitals, universities, laundries, food processing services, breweries, and factories are just a few examples. All of these businesses, as well as a slew of others, rely on steam boilers to supply heat and/or hot water for their operations. However, not all industrial boiler systems are the same, and not every type or size of the boiler system is appropriate for every facility's demands. Whether you're installing a boiler in a brand-new building or replacing an ageing boiler in an existing one, here are the fundamentals you'll need to know to make an informed decision about what's best for you. There are many top-notch Boiler companies in India and one of the best is Thermax as it has been creating history from its inception. 


Thermax is one of the top boiler manufacturers in India. They offer excellence in their services with the help of understanding the needs of the clients and their years of expertise. 


SELECTING THE RIGHT STEAM BOILER


The first two decisions you'll have to make about your industrial boiler system are the sort of heating system you'll require and the type of fuel your boiler will consume. Boilers are normally designed with either a fire-tube or a water-tube heating system, and they can run on natural gas or dual-fuel.


WATER-TUBE VS. FIRE-TUBE


A fire-tube design is used in most traditional boilers, in which hot flue gas passes through a tube surrounded by water in the tank. Water runs through a tube surrounded by hot flue gas in a water-tube arrangement.


A water-tube boiler is significantly more efficient for most applications since it produces steam in minutes and takes far less time to power up and blow down. Water-tube boilers are generally often smaller, use significantly less fuel, and can be arranged modularly to turn on and off based on need.


DUAL FUEL VS. NATURAL GAS


Boilers can run on natural gas alone or with a dual-fuel design that allows the plant to convert between natural gas and heating oil (or propane) as needed. Each form has advantages and disadvantages.



When it comes to demand, traditional fire-tube boilers are often constrained to a one-size-fits-all approach. Regardless of how much steam is required at any given time, the boiler takes an hour or more to power up and down. The boilers can power up and down in direct response to varying load demands with a modular architecture of smaller water-tube boilers, resulting in a far more energy-efficient and cost-efficient operation.


Industries who choose Boilers over other machines are:


  • Breweries and distilleries are two types of businesses.

  • Companies in the Food and Beverage Industry

  • Companies that make chemicals

  • Healthcare Providers

  • Services for Laundry

  • Textile Manufacturing

  • Colleges and Universities

  • Manufacturing in Industry (e.g., plants producing large items like aircraft and machinery)


Steam boilers are powerful yet less harmful to the environment. So make a wise switch today and adapt to a better way to enhance your manufacturing or production process. 

Comments

Post a Comment

Popular posts from this blog

What are Bi-Drum Boilers? How Do They Work?

Image
Bi-drum boilers are used for purposes of power generation and as process steam generators. This type of boiler is used up to 100MW for generating power. Bi-drum boilers are non-reheat units which are getting wiped out due to high heat rate of the plant. These boilers are used for generating high steam pressure which is used for power generation owing to their ability to accommodate high load of fluctuation and respond to load changes with more agility compared a single drum boiler. The two drums in the bi-drum boiler are connected using a large number of convective heat transfer tubes known as bank tubes or boiler bank tubes. These tubes are about one thousand in number. The bank tubes and the drum at the bottom that contains water will have a water level that will be up to the normal working level of water in the upper drum. The water availability in the bi-drum boiler makes it very adoptable for large load changes. Flue gases enter the bank tubes which are placed towards t...
Read more

How Do Electrostatic Precipitators Work?

Image
Reducing air pollutants is vital for human health and the health of the environment. Poor air quality has harmful effects on human health, particularly the respiratory and cardiovascular systems. Pollutants also damage plants and buildings, and smoke or haze can reduce visibility. Industries are largely responsible for causing pollution. They are also the ones who have access to a number of pollution control devices that absorb, filter, dilute, and disperse pollutants. One such device for pollution control is the electrostatic precipitator. This device works by removing particles and smoke from a gas stream using an electrostatic charge. Dust particles travel past wires that have a high direct current (DC) voltage applied, which ionises the surrounding gas. This corona discharge causes the particles to pick up a small electrostatic charge, without impeding the gas flow. Originally designed for recovery of valuable industrial-process materials, electrostatic precipitators are used a...
Read more

Quick overview of the Import & Export of Chemicals in India

Image
The chemical industry in India offers building blocks and essential raw materials for numerous industries such as paints, paper, textiles, pharmaceuticals, agrochemicals, soap, and detergents, etc. Let’s go through a few statistics of the chemical industry: The chemical industry in India is ranked 4th in Asia and 6th in the world. The global chemical industry is expected to be worth $4.7 trillion. The chemical companies in India contributes 3.4% to the global chemical industry. As of 2018, the chemical industry (including pharmaceuticals and fertilizers) stood at $163 billion. The Chemical sector in India is expected to grow at 9% per annum to reach $304 Bn by FY 2025. The expansion is anticipated to be pushed by rising demand in end-use segments for Specialty Chemicals and also for petrochemical intermediates. In 2015-16, the Chemical and Chemical Products sector accounted for 2.39percent of the GVA, compared to 2.23percent in 2014-15.18 Note: With India possessing a l...
Read more